Project Overview
Longreat provided a customized automation solution for a durian processing factory in Malaysia, focusing on improving weighing accuracy, production efficiency, and packaging line automation.
The project integrates a 26-head combination weigher with a double-layer conveyor system to achieve accurate portion weighing, continuous product transfer, and efficient collection for durian processing and packaging applications.
This automated weighing solution helps the customer reduce labor costs, minimize product giveaway, and improve overall production capacity.
Customer Challenge
Before automation, the customer faced several challenges in the durian processing and packaging process:
1. Unstable Manual Weighing Accuracy
Traditional manual weighing methods depended on operator experience, resulting in inconsistent package weights and higher product giveaway.
2. High Labor Cost
The weighing and material handling process required multiple workers, increasing labor costs and limiting production efficiency.
3. Low Production Efficiency
Manual weighing and collection could not meet the requirements of continuous and high-volume durian processing production.
4. Need for Better Production Integration
The customer required an automated weighing and conveying solution that could smoothly connect with the existing packaging process.
Our Solution
To address these challenges, Longreat designed and delivered a customized automatic weighing and conveying system.
The solution includes:
26 Head Combination Weigher
- Intelligent combination calculation technology for accurate portion weighing
- High-speed weighing with stable performance
- Reduced product giveaway and improved material utilization
- Suitable for processed fruit, frozen food, and food packaging applications
Double-Layer Conveyor System
- Continuous product conveying and collection
- Space-saving layout design
- Smooth integration with packaging equipment
- Improved production flow and efficiency
Installed Equipment
Main Equipment:
- 26 Head Combination Weigher
- Double-Layer Conveyor System
Application:
Automatic weighing and conveying system for durian processing and packaging line.
Industry:
Fruit Processing Industry | Durian Packaging Industry
Project Location:
Malaysia
Project Highlights
✓ Customized automation solution based on customer’s production requirements
✓ High-precision weighing with reduced product loss
✓ Continuous production with improved material handling efficiency
✓ Reduced manual operation and labor dependence
✓ Optimized packaging workflow for higher productivity
Project Results
After implementing the Longreat automation solution, the customer achieved:
✓ Improved weighing accuracy and consistency
✓ Reduced product giveaway and production waste
✓ Increased production efficiency
✓ Reduced labor requirements
✓ More stable and reliable packaging operations